Custom Packaging - Printed Boxes and Mailers

Get Custom Printed Boxes and Mailers at Wholesale Prices

Custom Printed Boxes for Shippers: Your Business Image Amplified

The Boxery specializes in providing bulk custom printed boxes designed to meet the specific needs of shippers. From logos on boxes to specialized designs, we transform your shipping materials into powerful marketing tools

A Variety of Sizes and Styles for Custom Printed Mailers and Boxes

  • Cardboard Boxes: Multiple sizes available, perfect for bulk shipping.
  • Custom Printed Bubble Mailers: Enhance your brand image with every shipment.
  • Poly Mailers with Logos: Lightweight and efficient with your logo displayed prominently.
  • Specialty Packaging Solutions: Unique solutions for unique products

Unmatched Quality of Custom Printed Boxes at Wholesale Rates

Affordable custom printed boxes without sacrificing quality. Discover our wide selection and excellent prices

Fully Customizable Options for Every Shipper: Custom Printed Boxes and Mailers

Various Printing Techniques for Logos on Boxes

From one-color printing to vibrant full-color designs, we cater to your branding needs:

  • Flexographic Printing
  • Digital Printing
  • UV Coating

Diverse Material Selection for Custom Printed Boxes and Mailers

Choose from:

  • Corrugated Cardboard
  • Kraft
  • Plastic
  • Recycled Materials

Innovative Custom Printed Solutions for Every Industry

Retail Packaging Solutions with Custom Printed Boxes
Highlight your brand with our custom retail packaging solutions.
E-commerce Custom Printed Mailers
Meet the demands of the e-commerce world with stylish and safe delivery options.
Food Industry Custom Printed Boxes
Comply with industry standards with our food-safe custom printed packaging.

A Commitment to Sustainability in Custom Printed Packaging

Green Custom Printed Options show your commitment to the planet with our eco-friendly packaging solutions:

  • Recycled Content
  • Reusable Packaging
  • Biodegradable Options

Frequently Asked Questions

Q: Can I order samples of custom printed boxes before placing a bulk order?
A: Absolutely! Contact us for details.

Q: What's the minimum order quantity for custom printed mailers in bulk?
A: Our MOQs cater to both small and large businesses.

Q: Do you provide design assistance for logos on boxes?
A: Yes! Our in-house design team can help.

Buy Custom Printed Boxes and Mailers in Bulk

Don't settle for ordinary when you can have extraordinary custom printed boxes and mailers from The Boxery. Call us at 877-826-9379 or fill out our quick quote form and let's create the perfect custom printed packaging solution for your brand!

Lead times vary by product and time of year. Reorders are typically faster.

General First-Time Order Lead Times:
  • Poly Bags: 3–4 months (produced overseas)
  • Custom Tape: ~4 weeks after design approval
  • Unprinted Boxes: 4–6 weeks after sample approval
  • Printed Boxes: 6–8 weeks (see detailed timeline below)
Printed Box Timeline:
  1. Sample Stage: ~7 days (longer for custom hand-cuts)
  2. Artwork Approval: ~7–14 days; digital proof + swatches (if applicable)
  3. Tooling/Plate Making: ~7 days
  4. Production: 4–6 weeks
  5. Delivery: 🚚😊

For custom-size boxes without printing, steps 2 & 3 can be skipped

What Customizations Do You Offer?
  • Custom sizes, strengths, hand-holes, inside/outside printing.
  • High-quantity orders help minimize cost.
  • Printing available on any panel (inside or outside).
What Are Your Minimums?
  • Shipping Boxes: 1,000–3,000 units/size
  • Corrugated Mailers: 3,000–5,000 units/size
  • Custom Tape: 5-case minimum
  • Poly Mailers: 5,000–10,000 depending on size
  • Bubble Mailers: ~25,000

Small Runs? Post-production digital printing is available on select stock boxes. More premium but allows for lower quantities.

What’s the Difference Between a Corrugated Mailer and a Corrugated Box?
  • Corrugated Mailer: One-piece, self-locking box (no tape needed). Styles: literature tuck, outside tuck, bakery box, one-piece fold. Minimum: 5,000.
  • Corrugated Box (Regular Slotted Container): Standard box with folding flaps; requires tape to seal. Most cost-effective, no tooling/setup fees.
Printed Tape: A Branding Boost

Perfect if you use multiple box sizes or can’t store printed boxes.

  • Minimum: 5 cases
  • Colors: Up to 3
  • Production: ~4 weeks after approval
Tape Types:
  • Acrylic (Plastic):
    • 2" x 110 yd (36 rolls/case)
    • 3" x 110 yd (24 rolls/case)
  • Water-Activated Paper Tape:
    • Standard: 3" x 375 ft
    • Also: 3" x 450 ft or 3" x 1,000 ft
  • Plates: $75/color (one-time fee)
How Do I Apply Paper Tape?
  • Manual and dispenser options:
    • Small handheld here
    • Better Pack 333 Manual Dispenser here
    • DIY: sponge or paintbrush (check out our socials!)
Can I Use the Same Plate for Different Box Sizes?

No, plates are size-specific. Each size requires its own plate.

What is Tooling?

Tooling includes dies and plates for printing, cutting, or scoring the box. It’s a one-time setup cost.

  • Adding handles, for example, may cost ~$150 per box size.
  • Minor tooling modifications are sometimes possible, but redoing is often best.

Think of tooling like pizza toppings—easy to add, hard to undo!

CMYK vs PMS – What’s the Difference?
  • CMYK: Standard 4-color print process (best for full-color images)
  • PMS (Pantone): Precise color matching (ideal for logos, but higher cost)
I Don’t Have a Design Yet—Can You Help?
  • We recommend finalizing your design before requesting a quote.
  • Need inspiration? We can share photos of similar past projects.
  • You'll always receive a PDF proof and swatches (if needed) before production begins.
What Are My Payment Options?
  • A deposit is required for all custom orders.
  • We accept: Credit Card, Check, ACH, PayPal.
What Happens After I Place My Order?
  • You’ll receive a confirmation and a detailed order timeline.
  • Our team will keep you updated every step of the way.
What Are Underages/Overages?
  • Custom orders may arrive with a ±10–15% quantity variance.
  • We’ll confirm the final count and:
    • Credit you for underages.
    • Invoice overages before delivery.
What’s the Difference Between Digital and Plate Printing?
  • Digital Printing: No plates required. Great for smaller quantities or complex designs.
  • Flexo (Plate) Printing: Cost-effective for large runs; requires print plates.
  • Offset-Litho: Premium print quality, typically for very high-end needs.
Proof Is In The Proof

For every job, our pre-production team sends PDF proofs for size and art placement, along with any necessary color swatches, before final approval. This ensures everything is accurate and aligned with your expectations.

Custom Packaging Quote